1973-1981 Kawasaki Z KZ 900-1000cc Chain Shaft Drive Clymer Repair Manual M3593.
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1973-1981 Kawasaki Z900 KZ 900 KZ1000 Chain & Shaft Drive Clymer Repair Manual M3593
Models Covered:
- KZ1000 LTD (1977-1978-1979-1980)
- KZ1000 C Series Police (1978-1989-1980-1981)
Every Clymer contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of the Motorcycle. This, in addition to extensive research, allows Clymer to achieve an un-matched level of detail, accuracy & clarity.
The step-by-step instructions and two column text with large print are user friendly, bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb tabbed chapters, numbered table of contents and extensive index make it possible to locate the desired section quickly.
This manual includes a Quick Reference Data section with frequently used specifications.
Table of Contents:
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Service hints / Safety first / Expendable supplies / Shop tools / Emergency tool kit /Troubleshooting and tune-up equipment / Specifications
CHAPTER TWO / TROUBLESHOOTING
Starting difficulties / Poor performance / Clutch and transmission / Drive train / Chassis / Electrical system / Charging system / Lighting / Fuses / Wiring
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Scheduled maintenance / Weekly maintenance / Drive chain adjustment / Throttle adjustment/ Chain oil pump adjustment / Monthly maintenance / Six month maintenance / Tune-up / Air cleaner / Fuel system cleaning / Spark plugs / Cam chain adjustment / Air suction valves / Valve clearance / Contact points / Ignition timing / Throttle cable adjustment / Carburetors / Cylinder compression / Lubrication / Engine oil and filter / Chassis maintenance / Specifications
CHAPTER FOUR / ENGINE
Engine design / Break-in / Cam chain and tensioner / Camshafts / Valves / Cylinder block and pistons / Engine removal/installation / Oil pump / Crankcase / Crankshaft and cam chain / Specifications
CHAPTER FIVE / CLUTCH
Operation / Cable replacement / Release / Plates and hub / Specifications
CHAPTER SIX / TRANSMISSION
Transmission outer parts / Drive sprocket cover / Chain oil pump / Drive sprocket / Shift linkage / Front bevel drive / Transmission internal parts / Shift drum and forks / Input shaft / Output shaft / Kickstarter / Specifications
CHAPTER SEVEN / FUEL AND EXHAUST SYSTEMS
Fuel tank / fuel tap / Carburetors / Carburetor adjustment / Carburetor service / Accelerator pump / Air suction system / Crankcase breather / Exhaust system / Specifications
CHAPTER EIGHT / BRAKES
Brake fluid bleeding / Brake fluid change / Front brake pads / Front brake caliper / Rear brake pads / Rear brake caliper / Brake discs / Master cylinders / Rear drum brake / Specifications
CHAPTER NINE / WHEELS AND TIRES
Front wheel / Rear wheel / Wheel inspection / Tire changing / Inner tube repair / Tubeless tires / Specifications
CHAPTER TEN / CHASSIS
Front fork / Steering play / Steering head / Rear shock absorbers / Swing arm / Drive chain / Rear bevel drive / Drive shaft / Specifications
CHAPTER ELEVEN / ELECRICAL SYSTEM
Fuses / Battery / Charging system / Charging system test / Alternator / Ignition system / Spark plugs / Ignition advance / Condenser / Ignition coil / Pickup coils / IC igniter / Starting system / Starter clutch / Starter solenoid / Lighting system / Fuel gauge / Z1R circuits / Horn / Specifications
SUPPLEMENT / 1980-1981 SERVICE INFORMATION
INDEX
WIRING DIAGRAMS
Publisher: Clymer Publications
Softcover: 384 Pages
Dimensions: 7.0 x 10.1 x 0.6 Inches
Part number: CM3593
